Waste management

Waste handling in KPO is focused on reducing real and potential hazards that production waste generated by the Company may pose to people and the environment.

Our target is to treat and recycle waste at our facilities, cut down waste transfer to landfills, reduce negative impact from burials, as well as to research and apply new methods and technologies.

As per the Monitoring Operating Programme, KPO performs regular Production Environmental Control (PEC) over the environmental conditions at the waste burial and accumulation sites in the Field.

In 2023, the monitoring did not reveal direct negative impact on the environmental components. As part of the Production Environmental Control, the quantitative control is exercised over the movement of waste in order to account for the burial volumes, as well as the volumes and time of waste accumulation.

The results of our work to minimize the risks of the Company’s production waste impact on the environment are presented below in the table and further in the text.

Tab. 44.Targets in waste management

Our 2023 targets

Target achievement status

Actions taken to complete targets in 2023

Targets for 2024

Ensure implementation of activities scheduled for 2023 as per the KOGCF Waste Management Programme, and as per the Waste Management Programmes for Bolshoi Chagan Ops and Atyrau OPS.

Completed

All activities scheduled for 2023 in line with the Waste Management Programmes were implemented throughout the year.

Ensure implementation of activities scheduled for 2024 as per the Waste Management Programme for the Karachaganak Field, and as per the Bolshoi Chagan OPS and Atyrau OPS Waste Management Programnmes.

KPO processes related to production, processing and transportation of raw materials, as well as the use of special equipment, materials and other required resources, inevitably involve generation of waste.

Measures taken by KPO to reduce the volume of generated waste, to ensure compliance with environmental safety rules during the accumulation, collection and transportation, segregation, reuse, recycling, treatment and reduction of waste, including reducing their hazardous properties, as well as environmentally friendly burial – all this enables to significantly mitigate the adverse impact on people and the environment.

The KPO Waste Management Programme for 2023 provides indicators and measures to gradually reduce the accumulated and generated waste volumes and level of hazardous properties. The Company applies the following waste management methods:

  • waste recovery to process stream;
  • waste treatment at the Eco Centre facilities;
  • waste burial at the Eco Centre facilities;
  • waste handover to specialist contractor organizations for further processing, reuse or destruction.

In 2023, the total amount of waste generated at KPO facilities was 52,387 tonnes. Compared to 2022, the volume of waste in 2023 in KPO increased by 15,144 tonnes, which was mainly due to the increase of well operations, and the new development projects. Graph 26 shows all types of waste generated at KPO.

According to the Unified Republican Form of the waste information reporting system, the total volume of waste generated in 2023 included both waste generated and treated.

Graph 26.Quantity оf waste generated at KPO facilities in 2020–2023, tonnes

Note.: The municipal waste is not accounted for in this calculation due to their insignificant quantity (below 6 %) compared to the production waste. The municipal waste is described further in the text in the waste handling methods table.

Waste processing and burial

The Company production and consumption wastes are treated at the Eco Center facilities or the Waste Management Complex. The facility ensures cost-efficient and environmentally safe recycling and treatment of solid waste and fluids and is considered to be an example of the best drilling waste management practice in the West Kazakhstan Oblast.

Drilling wastes are treated by means of technologies, which allow not only reducing their volume and hazards, but also recovering valuable components from them, and treating the waste for further reuse.

Waste recycling back into production process exercised by the Company is the best possible way to re-use the generated waste.

The KPO Eco Centre comprises five waste treatment facilities, as well as a Landfill for its safe disposal.

During 2023, all Waste Management Programme (WMP) measures scheduled for 2023 including waste segregation, reuse, processing and reduction of their quantities and hazardous properties, were implemented throughout the year. During 2023 the following activities have been implemented:

Tab. 45.Eco Centre facilities and recycling activities in 2023

Eco-Centre Units

Waste treatment activities in 2023

Thermo-mechanical Cutting Cleaning facility (TCC)

Owing to recovery technology of base oil and water from the treated oil-based drill cuttings, in 2023 the quantity of KPO buried waste was reduced by 13 % of the initially generated amount.

In 2023, 15,759 tonnes of waste were treated; 1,975 tonnes of base oil and water were separated; and 13,784 tonnes of waste treated at the TCC were buried at the Solid Industrial Waste Landfill.

General Purpose Incinerator (GPI)

Resulting from waste incineration in the GPI, the quantity of waste was reduced by 88 %. In 2023, 525 tonnes of waste were sent for incineration, following which 64 tonnes of ash were buried at the Eco-Centre Solid Industrial Waste Landfill.

Liquid Treatment Plant (LTP)

In 2023, 7,632 tonnes of liquid waste were treated. The process resulted in 6,086 tonnes of treated brines and muds, which were sent for reuse – preparation of drilling brines and muds.

Waste Segregation Unit (WSU)

In 2023, out of 757 tonnes of solid domestic waste, 525 tonnes were sent to General Purpose Incinerator for incineration, 117 tonnes, including waste paper, metal scrap, glass and plastic were sorted for handing over to the specialised organizations for treatment and reuse. 115 tonnes of solid domestic waste were handed over to specialist organizations for burial at the SDW landfill.

242 tonnes of food waste were handed over to specialist organization for composting.

Solid Industrial Waste Landfill

At the end of 2023, 16 cells of the Solid industrial Waste Landfill were capped and closed.

In 2023, the Company continued to excavate wastes from the old Solid Waste and Spent Drilling Fluids Storage Site for further treatment at the Thermo-mechanical Cutting Cleaning Facility and burial at the Solid Industrial Waste Landfill. The waste is buried at the Landfill in compliance with the RoK environmental legislation.

In 2023, 2,817 tonnes were sent for treatment from the Solid Waste and Spent Drilling Liquids Storage Site. Processing of waste from the old site is planned to be continued in 2024.

Table 44 shows the waste handling methods used by the Company in 2023.

Tab. 46.KPO waste handling methods in 2023, tonnes

#

Waste handling method

Generated hazardous waste

Generated non-hazardous waste

Municipal

waste

TOTAL:

1

Availability at the enterprise as at the beginning of 2023

350,262

8

4

350,274

2

Generated during the reporting year

49,749

1,763

874

52,387

3

Reused at the enterprise

7,650

0

0

7,650

4

Treated at the enterprise facilities

30,006

133

658

30,797

5

Incineration in General Purpose Incinerator without energy recovery

0.1

0

524.8

524.9

6

Burial at Solid Industrial Waste Landfill

20,806

0

0

20,806

7

Temporary storage of drilling liquid waste in Cells #35 A/B of EcoCentre

4,584

0

0

4,584

8

Transferred to the specialized contractor organizations

1,453

1,615

310

3,378

9

Availability in the enterprise as of end 2023

364,798

23

23

364,844

Note: the amount of waste is defined by weighing each batch of waste at the Eco Centre weight scales prior to its transportation for treatment, segregation, removal, burial or other operations. Waste quantities are logged in the load supporting documents (control tickets, waste handover certificates) and further in the Company’s waste accounting database.

The KPO waste is mainly produced during well drilling and workover activities. Whereby, depending on the type of the drilling mud used, the water or oil-based drill cuttings are generated. The solid and liquid drilling waste generated in 2023 has amounted to 17,552 tonnes (68 % of the initially generated waste, i.e., waste volume before treatment). Drilling waste volumes were significantly increased due to the growth of well operations as a result of the of a second drilling rig mobilization.

Table 47 shows the main types of drilling waste broken down by handling methods. As table shows, only water-based mud and brines are subject to disposal at the Eco-Centre cells 35 A/B, and the water-based drill cuttings to be buried at the Landfill. Oil-based drilling cuttings are subject to burying after pre-treatment and extraction of the oil base.

Tab. 47.Waste generated from well operations by handling methods, 2021–2023

#

Type of waste

Generated waste, tonnes

Handling methods

2023

2022

2021

1

Spent water-based drilling mud

579

1,154

382

Treatment at Liquid treatment plant (LTP)

3,873

3,467

383

Temporary storage of drilling liquid wastes (Cells #35 A/B Eco-Centre)

2

Water-based drilling cuttings

1,369

2,716

987

Burial

98

0

0

Temporary storage of drilling liquid wastes (Cells #35 A/B Eco-Centre)

223

0

0

Treatment at Liquid Treatment Plant (LTP)

3

Spent oil-based drilling mud

2,596

1,257

432

Treatment at the Thermo-mechanical Cutting Cleaning facility (TCC) and Liquid Treatment Plant (LTP), heat treatment in the Rotary Kiln Incinerator (RKI)

4

Oil-based drilling cuttings

15,779

5,760

2,776

Treated at the TCC with extraction of oil base, water and followed by the burial of the solid part, heat treatment in Rotary-Kiln Incinerator

5

Spent brines

2,931

3,022

1,438

Treatment at TCC and LTP, heat treatment in Rotary-Kiln Incinerator

503

155

189

Temporary storage of drilling liquid wastes (Cells #35 A/B Eco-Centre)

6

Oil cuttings

19

21

60

Heat treatment in the Rotary Kiln Incinerator, treatment at TCC

Within the contract terms, the Company hands over part of the waste for recycling to specialised contractors, who make their own decision on further waste handling methods once the waste has been accepted from KPO, and report on its transfer to third parties on a quarterly basis. Depending on the type, specialised enterprises hand over the waste for treatment with subsequent production of consumer goods, demercurization, regeneration, thermal treatment, incineration, physical and chemical treatment, dismantling into component parts with further transfer to concerned enterprises as recyclables.

Based on Article 301 of the RoK Environmental Code that prohibits burial of waste plastic, plastic, polyethylene and polyethylene terephthalate packaging, waste paper, cardboard, paper waste, glass cullet at the Landfills, the Company carries out sorting and segregation of such waste engaging contractors that lease office buildings to the Company. Such types of waste are then handed over to specialized enterprises to be used as recyclables.

For the whole period of the waste paper segregation from 2011 till the end of 2023, about 915 tonnes of the waste paper had been collected and handed over to local companies to produce consumer goods.

The segregation of spent batteries was arranged in all company office premises. In 2023, 133 kg of batteries collected.

Food Waste Treatment

In order to comply with the requirements of the RoK Environmental Code, during 2021–2022 KPO has implemented the most efficient way to handle food waste generated at the food facilities of the Karachaganak Field. The contract was signed for the biocomposting of food waste. In 2023, the Company handed over 242 tonnes of food waste from the food facilities of the Karachaganak Field to the food waste processing enterprise. The resulting biocompost is used in agriculture and forestry as organic fertilizers to restore and improve soil fertility.

WHY IS IT IMPORTANT TO US?

If handled unsafely, a hazardous production waste, its storage and disposal sites, may pose a threat to the environment and cause pollution of air, underground and surface waters, soils and vegetation, which may have a negative impact on the environment and the health of people.

KPO carries out complex work to prevent negative impact on the environment, i.e. carries out burial and accumulation only in the arranged waste storage sites, monitors the prevention of excess burial and accumulation of waste, as well as the timely removal of waste from accumulation sites.